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The winding machine operation and maintenance of basic quality requirements

Posted By 2015 January 26th Monday

Operational efficiency and service life of a winding machine tend to have a great relationship with the operational expertise of end-use operation and maintenance personnel units, the quality of these operators directly determine the efficiency and effectiveness winding winding machine. Winding his way problems can be quickly and accurately determine the cause of the problem, well timely and effective treatment and recovery, the Company believes that a qualified operating winding machine operation and maintenance personnel should have the basic conditions in the following areas.
1. should be more extensive knowledge
winding machine is usually set electrical, pressure sensitive, machinery, transmission is one of the CNC equipment, with close links between the various parts winding machine, any part of the poor run will affect the normal operation of other parts. CNC routing machines require the operator not only to master the mechanical, electrical, two basic knowledge and basic theory, but also should be familiar with the structure and design ideas winding machine, familiar performance CNC routing machines, only then will rational use of Winder, can not do anything at the time of winding machine malfunction. Another is the ability NC Winder operation and maintenance personnel must have the quality, CNC routing machines for repair of this precision equipment, operation and maintenance personnel must have a clear purpose when the hands-on, full of ideas, meticulous operation. Hands should think carefully about before, observe, identify the manpower point, hands-on process, but also to make a record, especially for the installation location of electrical components, wire numbers, the current program parameters, and so must be prepared to adjust the value of clearly labeled, so that recovery. After the maintenance is complete, you should do the finishing work, such as the various parts of the winding machine cover, cover, fasteners installed in place, the wires, cables and other finishing neatly.
2. The depth of which, good thinking
NC Winder complex structure, the close links between the various parts, equipment operation involves wide. Product development personnel, in some cases, try a new coil wound products, should not only be considered in the process itself, but also should consider the tolerance range of winding machine (such as high speed, too thick diameter and so on). For maintenance personnel, sometimes winding machine is not necessarily reflected in the failure phenomenon is the root cause of the failure. As maintenance personnel, failure analysis process must be produced for a variety of possible causes outside to the inside, through the phenomenon see the essence of the phenomenon from the failure to quickly identify the root cause of the failure and to be excluded.
3. Focus on the daily accumulation
The actual winding winding machine efficiency largely depend on the operator usually the accumulation of experience, patience and slow born exclude open one example, the operational efficiency of older employees tend to be more than twice the new employees, all operations can because practice makes perfect, as also capable of some simple machine adjustments. For maintenance personnel, work experience for a long time, have encountered problems solved more failures, the more rich experience for their maintenance. winding machine Although a wide range of control methods varied, systems vary, but the basic principle of the work process and it is the same. Therefore, maintenance personnel in the settlement after a failure to deal with the repair process and treatment methods sum up, summarize, it is best to form a written record for future reference similar breakdown maintenance. In particular, find it difficult to solve for themselves, and ultimately by the peer or expert repair technicians to solve the problem, in particular, should look carefully, carefully recorded, in order to improve. So over time, you can achieve the purpose of improving the level and quality of their own.
4. usually eager to learn
A full-time winding machine operation and maintenance personnel, not only to focus on the analysis and accumulation, should also be eager to learn, able to learn. NC Winder, key in its control system, part of the contents of this manual are usually more, there are operational, programming, connection, installation, maintenance manuals, and other functional description process. These manuals, data to fully grasp. Especially in the maintenance of the debugging process, operation and maintenance personnel to enter a special mode of operation is usually the average operator can not be carried out, such as: winding machine parameters were set in order to determine the cause of the fault analysis and repair process often also need to develop appropriate limit procedures necessary for winding machine running test and the test coil winding. So, in a sense, a high level of operation and maintenance personnel, the level of operations should be higher than winding machine daily use of personnel, the ability to use the programming instructions should be stronger than programmers.
5. Good reading comprehension
Although domestic production of CNC routing machine manufacturers have been increasing. But NC Winder CNC system is a key part of the manufacturers of their own road, its supporting brochures, information is often self enterprises, its winding machine to understand and explain the various often mixed. As a qualified winding machine operation and maintenance personnel, according to the system must be able to quickly winding machine comes with tips and information provided herein, confirm the cause of failure and accelerate repair process, so as an operation and maintenance personnel, it is best to have good reading comprehension the ability to analyze data reference, manuals, etc., deal with the problem. It can be said that no one machine is idle, is the responsibility and obligation of all business equipment operation and maintenance personnel.